Fab India

Manufacturer Of Waste Tyre Recycling Plant

Waste Tyre Recycling Plant - 10 Ton

TECHNICAL PARAMETER

     
S.N Items Model
1 Equipment type FI - RC-10
2 Raw material Nylon / Radial Tyre
3 24-hour Capacity 10 ton
4 Oil yield [ 40 to 45 % oil ] 4.5 ton
5 steel scrap [15 to 20 % ] 2 ton
6 Carbon [30 to 35 %] 3 ton
7 Structural form Horizontal rotation
8 Operating pressure Normal ( 0.3 To 0.5 Kg)
9 Material of Reactor B.Q.Plate SA 516 Gr.70
10 Thickness of Reactor 14 mm
11 Rotate speed of Reactor 0.4turn/minute
12 Total power 25KW
13 Mode of Water cooling Circular cooling
14 Cooling area of condenser 47 Sq.Meter
15 Kind of transmission VFD drive
16 Noise dB(A) ≤85
17 Size of Reactor(D×L) 2600×6600
18 Working form Intermittent operation
19 Delivery time Within 2 weeks
     

Pyrolysis process

  • Pyrolysis can be used to reprocess the tyres into fuel gas, fuel oil, solid residue (steel wire) and carbon black.
  • A pyrolysis method which produces activated carbon and high-grade carbon black.
  • The waste tyres are mainly composed of long chain of C-H molecules.
  • The major source is from process of pyrolysis, separation and compounding of Oil.
  • The technology of pyrolysis, cracking, and monomerisation of used tyres is always a hot topic.

Tyre pyrolysis

  • The pyrolysis method for recycling used tyres is a technique which heats whole or shredded tyres in a reactor vessel containing an oxygen free atmosphere and a heat source.
  • In the reactor the rubber is softened after which the rubber polymers continuously breakdown into smaller molecules.
  • These smaller molecules eventually vaporize and exit from the reactor.
  • These vapors can be burned directly to produce power or condensed into an oily type liquid, generally used as a fuel.
  • Some molecules are too small to condense. They remain as a gas which can be burned as fuel.
  • The minerals that were part of the tyre, about 40 to 45 % by weight, are removed as a solid.
  • When performed well a tyre pyrolysis process is a very clean operation and has nearly no emissions or waste.
  • The properties of the gas, liquid and solid output are determined by the type of feed stock used and the process conditions.
  • For instance whole tyres contain fibers and steel. Shredded tyres have most of the steel and sometimes most of the fiber removed.
  • Batch wise Process is done by tyre pyrolysis.
  • The steel can be removed from the solid stream with magnets for recycling. The remaining solid material often referred to as "charcoal".
    • Variety of polymer waste material is suitable as a raw material. Given below is the list of suitable raw materials for pyrolysis:
        • Waste tyres
        • Rubber or rubber parts from vehicles
        • Electronic scrap
        • Mixed waste from waste paper mill
        • Mixed (HDPE, LDPE, PE, PP, Nylon, Teflon, PS,ABS,FRP etc)
        • Multi layered
      • The choice of feedstock and process can impact the value of the finished products
      • Input-output ratio of waste tyre
     
Input Material Input Quantity Output quantity
Nylon scrap tyres 1000kgs -400 to 450 lit of Pyrolysis oil
-50 to 80 kg of Hydrocarbon Gas
-300 to 350 kg of Carbon Black
Redial scrap tyres 1000kgs -400 to 450 lit of Pyrolysis oil
-50 to 80 kg of Hydrocarbon Gas
-300 to 350 kg of Carbon Black
   
     
  • Yield(End product) of pyrolysis process:
  • Pyrolysis oil (Fuel oil)
  • The essential product of tyre pyrolysis process is pyrolysis oil referred as fuel oil

(40 to 45 % of total quantity feed) which is used as a fuel component for heating oil’s and as a component in vessel fuels.

  • Purest quality of pyrolysis oil comparable to industrial diesel: selling price comparable to industrial diesel LDO( light diesel oil)
  • Carbon Black
  • The vital product of pyrolysis plant is carbon black referred as "charcoal"(30 to 35% of total quantity feed).carbon black has Industrial and commercial use.
  • Steel wire
  • For instance whole tyres contain fibers and steel. Shredded tyres have most of the steel and sometimes most of the fiber removed.
  • The steel wire(15 to 20%) can be removed from the carbon black with magnets for recycling after pyrolysis process & sold to the steel dealer
  • Hrocarbon Gas

The smaller molecules eventually vaporize and exit from the reactor. These vapors can be burned directly to produce power or condensed into an oily type liquid, generally used as a fuel. Some molecules are too small to condense. They remain as a gas (5 to 8% of total quantity feed) which can be burned as fuel.

  • Pyrolysis plant

Pyrolysis plant is renewable energy generation system. Pyrolysis plants are designed to generate quality fuel from polymer waste. Pyrolysis system or pyrolysis plant is an industry for conversion of waste and tyre into usable products like:
  • Pyrolysis oil(Fuel oil)
  • Carbon black
  • Steel wire
  • Hydrocarbon gas
  • Advantages of pyrolysis plants
  • Purest quality of pyrolysis oil as finished product.
  • Use of green technology to achieve environment friendly processes.
  • Automatic safely valve use to improve safely, profitability & ease of operation.
  • Industry is energy self sufficient.
  • No external fuel required for heating.

 

  • Benefits of pyrolysis plant
  • Recover energy and value from waste in form of fuel and charcoal.
  • Reduce tyre land pollution.
  • Eco-friendly recycling of tyre.
  • Commercially viable process.
  • End product is used as substitute to LDO/furnace oil.
  • Perfect solution for polymer waste management.
  • Raw material available.
  • Basic function of pyrolysis plant is to achieve following process conditions:
  • Operating temperature of Reactor is between 300 to 350 degree c.
  • Duration period of pyrolysis batch is between 7 to 9 hours.
  • Pyrolysis of tyre is done in the absence of oxygen.
  • Scrubbing of pyrolysis oil, hydrocarbon gases and fuel gases to prevent pollution.

 

  • Pyrolysis plant needs following machinery & equipment:
  • Raw material handing section.
  • Pyrolysis reactor.
  • Hydraulic cutter.
  • Hydraulic auto feeder.
  • Condensation system.
  • Scrubbing system.
  • Hydrocarbon gas cleaning & storage system.
  • Pyrolysis oil storage system.
  • Cooling tower.
  • Control panel and alarm systems.
  • Equipment line in commercial pyrolysis plants is further modified to suite customer’s requirements.

 

Auxillary Equipments

Auto Feeder Hydraulic Cutter Material Handling Screw
1. Auto-feeder works with 40 tons hydraulic pressure. Which can press material into reactor, even whole tyre can be easily feed into the reactor without any problem.
2. Since it is automatically work, so that save labor, no need to pay more salary to worker.
1. Hydraulic Cutter works with 25MM carbon steel blade to cuts the radial tyre( with steel) in four pieces., 2. It has 45 ton pressure capacity power pack system to cut Redial tyre and made up with 16 MM MS plate

Material Handling Screw for removal of carbon black from the reactor after pyrolysis process
18 feet long and jacketed

Testimonials

President Obama wants to lower the dropout rate. He also wants to raise academic standards.

- Byron Pulsifer

Our Social Profiles